The replacement electronics for my Reprap Huxley arrived today at long last. I’ve had them plugged in for nearly an hour over dinner, and no flames. Good start!

I think this evening and weekend are going to be devoted to trying to get my printer working. I hope nothing else turns out to be faulty with the kit I bought. I’m already very disappointed with the quality of it overall. If I had a better understanding of the whole Reprap process, I would have gone with just ordering the plastic parts from somewhere and building my own. I’m sure I’ll do a full write up on it at some point.

To recap, I’ve got the frame built with all the stepper motors mounted and the belts in place. So all(?) I have left to do is:

  • Calibrate the electronics
  • Finish the extruder – Just needs the motor mounting I think, and the tube inserting.
  • Finish the hot end – All gunged up, just needs the electronics attaching to the nichrome wire and thermocouple.
  • Mount the hot end
  • Mount the end stops

Once all that is done, I may actually be able to start testing. The testing is going to be a long process I think, I very much doubt I’ll be printing quality objects from the start. Lots and lots of wasted plastic doing test prints, levelling the base, etc. Still, if I can finish this weekend with an actual printed object I’ll be happy. Roll on 5pm when I finish work!

 

I haven’t done much in the way of geek things over the past week, and I’ve been meaning to have this rant, so here we go.

I like gadgets. I have a lot of them, some may say too many, but I say not enough! I’ve even had an e-reader, and am quite impressed with e-ink technology. What I don’t like is the actual e-books, or rather how they are sold.

Nothing can compare to an actual physical dead tree version of a book. Its great to have a book in your hands, its just a much more pleasant experience. E-books however are handy. They’re great for taking on holidays, much easier having a device with hundreds of books on than carrying around a stack of heavy paperbacks. Also, a lot of documentation comes as downloadable PDF files which is so much easier to read on e-ink device than an LCD screen.

A lot of my issues surround DRM and price.  I’ve got issues with DRM on any format or media, but on e-books it is especially bad, compounded by the fact that e-books are generally only a little cheaper than their physical counterpart.

With a real book, you can

  • Lend it to a friend
  • Give it to a friend
  • Take it to a second hand shop, and swap it
  • Keep it forever

All these points have one thing in common. Ownership. You never actually own an e-book, you’ve just got it on long term loan from the seller. You aren’t allowed to resell the book at all, and even lending it to someone is hard enough. Woe betide if you want to try a different e-reader, you’re left with having to either illegally strip the DRM from the book, or buy it again.

If the seller goes out of business, you will more than likely lose access to your books. Don’t think this will happen because of the size of the company? Well in 2007, Virgin’s downloadable music store decided it wasn’t making enough money, so withdrew from the business. Suddenly all the music you bought through that service was unusable. Or maybe the seller decides that they sold the book by accident, as Amazon did with 1984. They removed access to the book to stop you reading it.

The last point above is not just about DRM or ownership as such, its down to the fact that the digital world moves so fast. The current e-book formats may not be around in five or ten years, but I have books on my shelves that I remember buying whilst still at primary school, nearly thirty years ago. I also have books that are older than me, that were picked up from second hand bookshops. These are out of print and unavailable from any e-book retailer. In another thirty years, will I still have a functioning e-reader that will read the current formats? Projects to read digital media that is less than twenty years old are a big undertaking these days, but I’ll still have books on shelves that I can simply pick up and read.

Of course, to compound all this, e-books are sold at a ridiculous price. As I’ve already mentioned, you are simply renting these books and never really own them, but the price difference doesn’t reflect this. Some e-books are still being sold at hardback prices, when the actual cost of manufacture is a moot point. A lot of my previous issues could be overlooked if they would simply charge a reasonable amount for the books. If a book was under a pound to purchase (rent), then I would think nothing of paying for it, and I may even take more of a risk on an unknown author. I find myself being put off buying a book these days, even a physical one, because the prices are so high. The pricing model has worked for smartphone apps, so why can’t it work with books?

I love reading, I love books, and I love gadgets. Unfortunately there is no way currently for me to legally use e-books. If I want an MP3, I buy the CD and rip it. If I want to store my DVDs on my network, I can rip them too if they don’t already come with a digital version. This can’t be done with books unless you go to the trouble of buying or building a book scanner. I could use the kindle app and then strip the DRM out of the file, but I don’t want to do this as I shouldn’t have to, and I’m not going to give Amazon any of my money whilst they still insist on running this monopoly. I do need to say, it is not just Amazon. All other e-book sellers work in the same way, and this could be due to the publishers, but it is still wrong.

Right, rant over. I’m going to go to bed and read a good, dead tree, book.

 

 
Quadcopter

There is a 'copter there somewhere.

Well, the quadcopter flew briefly. Twice.

I managed to get a very short flight before a tree jumped in my way and I lost control. Thankfully not much damage, just some smashed blades and a couple of motors had broke free. I quickly repaired it and went out for another try.

Unfortunately, the second flight ended with quite a bit more damage. I think the main frame had been weakened by the first crash, so after a bit of a heavy landing, it totally buckled. Still, the second flight did last a bit longer, and it seemed to fly well. Out of all this I’ve learnt a few things:

  1. Stay out of the way of trees
  2. 10mm dowling is not strong enough to survive a heavy landing
  3. The frame needs to be a lot more robust and accurate to fly steady.

So, with this new knowledge, I’ve ordered a frame kit which will hopefully arrive in a few days and prove to be a bit more reliable. Especially as it has landing gear, which my frame didn’t. This should keep me going until I finish my printer and can design a nice custom printed ‘copter. Might also have a go at balancing my motors and props.

Still waiting for the replacement parts for my printer. Some arrived the other day, but they forgot to include the main circuit board. ie, the part that burst into flames and I can’t progress without. Not impressed.

 

Since deciding to renew my interest in electronics over the past few months, I’ve tried various websites for supplying components and parts, along with some good sites for learning and ideas. I thought I’d do a quick write up of some of my favourites and put it all in one place.

Firstly, lets start with components. You will always need somewhere to get all your bits from, as well as tools and consumables. Here’s a few sites that I’ve found both handy and reliable. I do like to be able to get everything I need from one place, but I haven’t yet found a one stop shop for everything, but I have managed to narrow it down to just a few that will satisfy most of my needs.

  • Bitsbox – This is a great site to get your basic components from. They are cheap, well stocked, and have a nice simple website to use. You won’t find things like Arduinos, or Sparkfun kits, but you will find just about all the basics you could ever need. Components can be ordered in singles, or bulk, and delivery is pretty rapid. I tend to use Bitsbox to stock up on standard things like resistors, capacitors, common chips, and other non specialist components.
  • Proto-Pic – This is where you go for the more ‘building block’ style components. Things like Arduino, Sparkfun, sensors boards, breakout boards, etc. Great place with a nice easy to use website. I do find that I need to watch my spending here. It is too easy to keep loading up the basket with fun parts, especially shiny things like LEDs. There is a lot going on now in hobby electronics where you buy pre built component modules and link them up for a project, rather than scratch built circuits. Good communication from the staff here, and will part ship your order if they are having trouble with stock, instead of having you wait.
  • Cool Components – Very similar to Proto-Pic. You should be able to find what you want in one of these two stores. I’ve dealt more with Proto-Pic than Cool Components, but more for familiarity than any other reason.
  • Jeelabs – This is a slightly odd case, and is a more specialised shop than the rest. I’ve been working a lot with JeeNodes, and this is the place to source them from. Its a one man shop, but he is designer, builder, and shipper. He also provides a lot of information, not only on how to use his products, but also in general electronics knowledge.
  • Unmanned Tech – Not exactly in the electronics section, but this is where I get my quadcopter autopilot components from. I just wanted to mention it here because the support that is given is great. Very friendly and actually want to help.

Next, lets look information sites. These are places to go for learning more about electronics, techniques, and news.

  • Jeelabs Blog – As mentioned above, Jeelabs provides JeeNodes, along with other modules to go with them. The blog provides a lot of information about how to use their products, how they were designed, and also general information such as circuit design, how to improve your arduino sketches (especially making them low power), and walks you through good ways to measure and bug trace your own circuits. Well worth following.
  • EEVBlog – A great, fun blog by a mad aussie. (Are there any other types?!) He has a regular video blog on a fairly wide range of electronics subjects, including reviews on lab equipment, tear downs of new gadgets, and instructions on circuit design. He’s now making a living from this blog after having many years work experience in electronics. Videos are released on a pretty frequent basis and are well worth a watch just for his enthusiasm!
  • Instructables – This site is just fantastic. People from all over the world with a passion for making things can upload full build instructions to this site for all to read and reproduce. Its not just electronics here either! Anything that involves making things can be found here, from needle work to metal work! The information is free, but it is worth signing up for a full members account which allows you to view the instructables in a single page, rather than multi-page, and also download it as a PDF. Handy for putting onto an e-reader or similar. Great place to look for ideas for projects, or help on something you’re working on.
  • Makezine – Makers are taking over, and this is the place that pretty much summarises the movement.
  • Thingiverse – If you have a 3d printer, laser cutter, or cnc mill (or at least access to one), then you can find many actual objects available to download to be produced. The idea being, if you need something, and design it, you can then upload it to this site for anyone else to produce for themselves. An open source object library.

Thats it for the main part. A few honourable mentions go to RepRap for all your 3d printing needs, and also Youtube. There are many many videos there that are well worth a watch.

 

 

Okay, its been a little longer than I hoped for for an update, but it has been Christmas so I’m using that as an excuse.

The build of the huxley was going very nicely until I hit a few snags with the kit I’d ordered. Firstly, there are nowhere near enough nuts, bolts and washers provided to complete the kit. I ran out before I’d even finished the frame, let alone mounted the motors, built the extruder, or made the idlers. Huxley

Secondly, the belt for the X axis was too short, so I couldn’t fit that.

Thirdly, the electronics actually burst into flames on me whilst testing and configuring the motors. This was before I’d actually done anything bar plug the power supply in. To say I wasn’t impressed doesn’t quite cut it! Oh, and the analogue to digital converter for the hotend was missing.

So, considering I got a kit for hassle free construction of my first printer, I’m not overly enamoured with it. The UK company have put me in touch with the manufacturer to get things sorted, and they have said they will send out the replacement/missing parts from the states, so hopefully things will get sorted, but I could’ve had a nice working 3d printer by Christmas had everything been right in the first place. The instructions on the wiki also leave a lot to be desired, especially the hotend page, which were for a totally different design. Only one photo showed the model I’d got.

In the meantime, whilst waiting for the replacement parts, I’ve done some research into the electronics available for the various reprap machines, and have decided to build my own electronics based on the generation 7 schematics on the wiki. These electronics all fit onto a single sided PCB, so nothing complicated, and seem to be relatively simple. In fact, I bought a pre-made board off eBay, and had most of the other electronics already ‘in stock’ in my cellar. The gen 7 boards also use pluggable stepper motor drivers, which mean that if one does burn out, then you can simply plug another one in, unlike the kit electronics where everything is surface mounted and impossible to replace.

With all this, I’m hoping I can get a chance this weekend to finish off the electronics and get the main body of the printer working. I’ve built the extruder, mounted the motors, and got all the belts on, so all that is left is the calibrate and level it all, and build the hotend. I’m hoping the hotend will be fairly straight forward, but as I’ve no real instructions, just one picture to go off, I’m going to be very careful!

Anyway, here’s some pictures!

Huxley

Main frame

Huxley

X Axis

Huxley

Y Axis

Huxley

Y Axis in place

Huxley

X and Z Axis in place

Huxley

Extruder

 

 

 

 

 

 

 

In other news, I’ve been rather impressed with how easy Google SketchUp is to use. I’ve been messing around with it to design the parts for me printed quadcopter. For a beginner who just wants to make simple parts to be printed on a reprap, it is perfect. Install the plugin for exporting to STL files, and you can both upload these to thingiverse, and import into most of the 3d printer software that is available for the repraps.

Also, slightly related, I’ve actually had a quadcopter flying with the Arducopter controller. It was only a brief test as I managed to crash it and shatter 3 of the blades. Spare blades only arrived on Christmas eve, so not had a chance to do much more with it. Just waiting for some better weather so I can fly it outdoors. I’ve managed to snag myself and OpenPilot Copter Control board too last week which should be arriving any day. This is a halfway house between a simple KK Multicopter controller, and the full blown ArduPilot Mega. I’ve got the APM telemetry kit coming soon too, so I can take my laptop and get live telemetry from my quadcopter. Unfortunately, my laptop battery has developed a fault, so the only way I’ll be able to do that at the moment is if I can fly it somewhere with a power socket nearby!

So, hopefully next week I’ll be reporting that my printer is done, and will at least have done a couple of nice test prints. I think my first actual things to be printed will be brackets and improvements to the printer tho’.

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